Product Description
Bule Plastic Spiral Nylon Bevel Gear
| Mechanical Equipment parts Bevel Gears
Bevel gears are useful when the direction of a shaft’s rotation needs to be changed. They are usually mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well.The teeth on bevel gears can be straight, spiral or hypoid. Straight bevel gear teeth actually have the same problem as straight spur gear teeth — as each tooth engages, it impacts the corresponding tooth all at once |
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High quality gear supplier 1.precise manufacturing processes and strict quality control, our factory can create excellent quality. |
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Tolerance |
0.003mm-0.01mm |
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Surface finish |
Based on customer requirements, we can do Plating(Zinc plated, Nickel plated, Chrome plated,etc), polishing(precision can reach +/-0.005mm), knurling, anodizing, Black Oxide, heat treatment, sandblasting, powder coating, etc. |
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Precision processing |
turning, milling, drilling, grinding, wire-EDM cutting etc |
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Material range |
Metal: Stainless Steel, Brass,Copper, Brozone, Aluminum, Steel, Carbon Steel etc. |
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Plastic : PU, PVC, POM, PMMA, Nylon ,HDPE etc. |
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QC(inspection everywhere)
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– Technicians self-check in production |
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– Engineer spot check in production. |
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– QC inspect after products finished |
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– International sales who were trained the technical know-how spot check before shipping to ensure the quality. |
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MOQ |
1-100pcs |
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Payment |
30% in advance, 70% before shipment |
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| Industry application |
Appliance/ Automotive/ Agricultural Electronics/ Industrial/ Marine Mining/ Hydraulics/ Valves Oil and Gas/ Electrical/ Construction |
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| Model | Gear ratio | Module | No. of teeth | Diraction of spiral | Shape | Bore | Hub dia. | Pitch dia. | Outside Dia. | Mounting distance | Total lemgth | crown to back length |
| AH7 | B | C | D | E | F | G | ||||||
| TBGG2-3571R | 1.5 | m2 | 30 | R | B4 | 12 | 35 | 60 | 61.06 | 40 | 26.60 | 21.20 |
| TBGG2-2030L | 20 | L | B3 | 10 | 30 | 40 | 43.55 | 45 | 24.91 | 16.18 | ||
| TBGG2.5-3571R | m2.5 | 30 | R | B4 | 15 | 45 | 75 | 77.09 | 50 | 33.86 | 26.56 | |
| TBGG2.5-2030L | 20 | L | B3 | 12 | 40 | 50 | 54.43 | 55 | 30.88 | 18.98 | ||
| TBGG3-3571R | m3 | 30 | R | B4 | 16 | 50 | 90 | 92.21 | 50 | 35.34 | 26.66 | |
| TBGG3-2030L | 20 | L | B3 | 16 | 40 | 60 | 65.58 | 70 | 40.17 | 26.86 | ||
| TBGG4-3571R | m4 | 30 | R | B4 | 20 | 70 | 120 | 122.85 | 75 | 47.48 | 37.14 | |
| TBGG4-2030L | 20 | L | B3 | 20 | 60 | 80 | 87.34 | 90 | 48.17 | 32.45 | ||
| TBGG2-4571R | 2 | m2 | 40 | R | B4 | 12 | 40 | 80 | 80.99 | 40 | 32.26 | 25.99 |
| TBGG2-2040L | 20 | L | B3 | 12 | 32 | 40 | 40.10 | 60 | 34.04 | 21.02 | ||
| TBGG2.5-4571R | m2.5 | 40 | R | B4 | 15 | 50 | 100 | 101.27 | 55 | 39.65 | 31.27 | |
| TBGG2.5-2040L | 20 | L | B3 | 12 | 40 | 50 | 55.21 | 75 | 43.61 | 26.30 | ||
| TBGG3-4571R | m3 | 40 | R | B4 | 20 | 60 | 120 | 121.48 | 65 | 45.76 | 36.48 | |
| TBGG3-2040L | 20 | L | B3 | 16 | 50 | 60 | 66.06 | 90 | 50.63 | 31.52 | ||
| TBGG4-4571R | m4 | 40 | R | B4 | 20 | 70 | 160 | 162.07 | 80 | 53.69 | 42.07 | |
| TBGG4-2040L | 20 | L | B3 | 20 | 60 | 80 | 88.55 | 120 | 66.24 | 42.12 | ||
| TBGG2-4515R | 3 | m2 | 45 | R | B4 | 12 | 40 | 90 | 96.67 | 40 | 30.29 | 26.01 |
| TBGG2-1545L | 15 | L | B3 | 10 | 24 | 30 | 34.78 | 60 | 29.66 | 15.80 | ||
| TBGG2.5-4515R | m2.5 | 45 | R | B4 | 15 | 50 | 112.7 | 113.32 | 50 | 28.25 | 32.47 | |
| TBGG2.5-1545L | 15 | L | B3 | 12 | 30 | 37.5 | 43.36 | 75 | 38.27 | 19.73 | ||
| TBGG3-4515R | m3 | 45 | R | B4 | 20 | 60 | 135 | 135.99 | 55 | 40.59 | 33.98 | |
| TBGG3-1545L | 15 | L | B3 | 15 | 38 | 45 | 52.08 | 90 | 44.98 | 23.68 |
HangZhou HUANBALL Professional custom and design precision machined parts. We provide custom complete turnkey precision machining solutions to thousands of customers in diverse markets throughout the world, including medical, automotive, marine, aerospace, defense, precision instrument, home appliance, electronics, machinery, oil & gas, sensors and more.
We offer customized precision machining service and solutions that help customers meet strict operational demands.Serving a CHINAMFG customer base, we do this with:
1*Over 100 full time engineers & workers on staff to optimize efficiency and cost saving
2*Extensive testing to get the sample and mass production right the first time
3*Comprehensive in-house capabilities to meet all customer needs
4*Over 30,000 square CHINAMFG of manufacturing plant
5*Expert design and development for all custom precision machining parts
6*To better control the quality of the customized parts, we’ve invested substantially in equipment, facilities, and training. Our investments enable us to deliver every order according to specification – on time and on budget.
==================================== FAQ ======================================
1) Q: I haven’t done business with you before, how can i trust your company?
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.
2) Q: How is quality ensured?
A: All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.
3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed.
4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.
5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Printing Machine,Cooling Tower,Power Plant |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | Bevel Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Gear |
| Material: | Stainless Steel, Brass,Copper, Brozone, Aluminum, |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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How do spiral gears handle variations in tooth engagement during operation?
Spiral gears are designed to handle variations in tooth engagement during operation effectively. The unique helical tooth arrangement of spiral gears allows them to accommodate these variations and provide several benefits. Here’s how spiral gears handle variations in tooth engagement:
- Gradual Engagement: One of the key advantages of spiral gears is their ability to achieve gradual tooth engagement. As the gears rotate, the helical shape of the teeth allows them to come into contact gradually, starting from one end of the gear to the other. This gradual engagement minimizes the impact and shock that would occur with sudden full tooth contact in other gear types. It results in smoother and quieter operation, reducing noise, vibrations, and stress on the gear system.
- Increased Tooth Contact Area: Spiral gears provide a larger tooth contact area compared to straight-cut or spur gears. The helical tooth profile extends the contact length along the gear face, distributing the load over multiple teeth at any given moment. This increased contact area enables spiral gears to handle higher loads and transmit torque more efficiently.
- Load Sharing: Due to the helical arrangement, spiral gears naturally distribute the load across multiple teeth. This load-sharing characteristic helps to minimize tooth wear and fatigue. As the gears rotate, different teeth come into contact, ensuring that the load is distributed evenly. This load sharing capability enhances the gear system’s durability and extends its service life, particularly in applications with fluctuating loads.
- Reduction of Side Thrust: Spiral gears generate an axial thrust force during operation. However, by using pairs of spiral gears with opposite helix angles, this side thrust force can be greatly reduced or even eliminated. When paired gears with opposite helix angles mesh together, the axial thrust forces cancel each other out. This eliminates the need for additional thrust bearings or complex gear arrangements to counteract the axial forces, simplifying the gear system design.
- Improved Lubrication: The helical tooth profile of spiral gears promotes better lubrication. The continuous sliding motion between the teeth creates a pumping action that helps distribute lubricant along the tooth surfaces. This improved lubrication reduces friction, heat generation, and wear, enhancing the overall efficiency and longevity of the gear system.
These features of spiral gears—gradual engagement, increased tooth contact area, load sharing, reduction of side thrust, and improved lubrication—make them highly effective in handling variations in tooth engagement during operation. Spiral gears are commonly used in various applications such as automotive transmissions, industrial machinery, and power generation systems, where smooth and reliable power transmission is crucial.
What is the impact of helix angle on spiral gear performance?
The helix angle plays a crucial role in determining the performance characteristics of spiral gears. It affects various aspects of gear operation and functionality. Here’s the impact of the helix angle on spiral gear performance:
- Load-Carrying Capacity: The helix angle influences the load-carrying capacity of spiral gears. A larger helix angle results in a more pronounced helical shape of the teeth, providing a larger contact area between the gears. This increased contact area allows spiral gears to distribute the load over more teeth, thereby increasing their load-carrying capacity. Gears with larger helix angles can handle higher loads and transmit more torque.
- Smoothness of Operation: The helix angle significantly affects the smoothness of gear operation. A larger helix angle leads to a more gradual tooth engagement as the gears mesh. This gradual engagement reduces impact and vibration during gear meshing, resulting in smoother operation and reduced noise levels. Spiral gears with larger helix angles are known for their quiet operation and enhanced gear meshing characteristics.
- Efficiency and Power Transmission: The helix angle also influences the efficiency of power transmission in spiral gears. A larger helix angle reduces sliding friction between the teeth during meshing. This reduction in friction results in improved power transmission efficiency and reduced energy losses. Gears with larger helix angles are more efficient in transmitting power, making them suitable for applications where power efficiency is a critical factor.
- Axial Thrust and Thrust Load: The helix angle affects the axial thrust and thrust load in spiral gears. Axial thrust is the force generated in the axial direction due to the helical tooth arrangement. A larger helix angle produces a higher axial thrust, while a smaller angle generates a lower axial thrust. The axial thrust must be considered and managed in gear design to ensure proper gear support and minimize the need for additional thrust bearings.
- Contact Pattern and Gear Meshing: The helix angle influences the contact pattern between the teeth during gear meshing. A larger helix angle shifts the contact pattern across the tooth face, allowing for more even distribution of the load and reduced stress concentration. The contact pattern also affects the gear meshing characteristics, such as tooth wear and noise generation. Proper selection of the helix angle ensures optimal contact pattern and improved gear meshing performance.
The choice of helix angle in spiral gears depends on the specific application requirements, including load capacity, smoothness of operation, power transmission efficiency, and axial thrust considerations. By selecting an appropriate helix angle, engineers can optimize spiral gear performance for different applications, ensuring reliable and efficient gear operation.
Can you explain the advantages of using spiral gears over other gear types?
Spiral gears, also known as helical gears, offer several advantages over other gear types. These advantages stem from their unique design and characteristics. Here are some key advantages of using spiral gears:
- Smooth and Quiet Operation: The helical tooth arrangement in spiral gears enables gradual tooth engagement, resulting in smoother and quieter operation compared to straight-cut gears. The angled teeth allow for gradual contact, reducing impact and noise during gear meshing.
- High Load Capacity: Spiral gears can handle higher loads compared to straight-cut gears. The helical tooth design distributes the load over multiple teeth, increasing the load-carrying capacity and providing improved strength. This makes spiral gears well-suited for applications that require the transmission of high torque or the handling of significant loads.
- Efficient Power Transmission: Spiral gears exhibit higher efficiency compared to straight-cut gears. The helical tooth arrangement helps minimize sliding friction between the teeth, resulting in reduced power losses due to friction during gear operation. This efficiency is crucial in applications where power transmission needs to be optimized, and energy losses need to be minimized.
- Reduced Noise and Vibration: The gradual tooth engagement in spiral gears leads to reduced impact and vibration during gear meshing. This results in quieter operation, making spiral gears suitable for applications where noise reduction is important, such as in precision machinery or noise-sensitive environments.
- Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles on mating gears, which helps cancel out the axial thrust generated during gear meshing. This feature eliminates the need for additional thrust bearings, simplifying the gear design and reducing complexity.
- Versatility and Adaptability: Spiral gears can be manufactured in various configurations, including spur, helical, and double helical designs. This versatility allows for their application in a wide range of machinery and systems, providing flexibility in gear design and usage.
These advantages make spiral gears a preferred choice in many applications where smooth operation, high load capacity, efficient power transmission, reduced noise, and versatility are important considerations.
editor by Dream 2024-05-07
