China’s Best Customized High Precision Spiral Small Module Helical Gear Manufacturer
This high precision spiral small module helical gear from China is an excellent product that is produced in accordance with ANSI or DIN standard dimensions. It is made from high-quality S45C material and has a finished bore. Its precision grade is DIN 9 and is surface treated with carburizing and quenching. This gear is available in module sizes ranging from 1 to 4 and has tooth numbers of 10, 13, 15, 20, 26, and 30.
Main Features
- Produce strictly in accordance with ANSI or DIN standard dimension
- Material: S45C
- Bore: Finished bore
- Precision grade: DIN 9
- Surface treatment: Carburizing and Quenching
- Module: From 1 to 4
- Tooth Number: 10, 13, 15, 20, 26, 30
Product Parameters
| Product Name | Spur Gear & Helical Gear & Gear Shaft |
|---|---|
| Materials Available | Stainless Steel, Carbon Steel, Brass, Bronze, Iron, Aluminum Alloy etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Surface Treatment | Carburizing and Quenching, Tempering, Tooth surface high quenching hardening, Tempering |
| BORE | Finished bore, Pilot Bore, Special request |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle | 20 Degree |
| Hardness | 55- 60HRC |
| Size | Customer Drawings & ISO standard |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001:2008 |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, sanitation machinery, market/ hotel equipment supplies, etc. |
| Advantages |
|
Type
| Type | Module | Material | Surface Treatment | Precision Grade | Tooth Number |
|---|---|---|---|---|---|
| MSGA, MSGB | 1~4 | SCM415 | Carburizing and Quenching | N5 | 18~100 |
| SSGS | 1.5~3 | S45C | Tempering, tooth surface high quenching hardening | N7 | 10~13 |
| SSG | 0.5~6 | S45C | Tooth surface high quenching hardening | N7 | 30~80 |
| SSS | 0.5~3 | S45C | Tempering | N8 | 10~13 |
| SS | 0.5~10 | S45C | – | N8 | 15~120 |
| SSA | 1~5 | S45C | – | N8 | 20~100 |
| SSY | 0.8, 1 | S45C | – | N8 | 20~120 |
| SSAY | 1 | S45C | – | N8 | |
| BSS | 0.5~1 | Brass C3604 | – | N8 | 15~60 |
| SUS, SUSA | 1~4 | SUS303 | – | N8 | 15~120 |
Packaging and Shipping
| Packaging | Polyethylene bag or oil paper for each item; Pile on carton or as customer’s demand |
| Delivery of Samples | By DHL, Fedex, UPS, TNT, EMS |
| Lead Time | 10-15 working days as usual, 30days in busy season, it will based on the detailed order quantity. |
FAQs
What materials are available for this gear?
This gear is available in various materials such as stainless steel, carbon steel, brass, bronze, iron, aluminum alloy, and more.
What is the precision grade of this gear?
The precision grade of this gear is DIN 9.
What is the surface treatment used for this gear?
This gear is surface treated with carburizing and quenching, which enhances its durability and strength.
Can customers customize their own drawings and samples?
Yes, customers are welcome to customize their own drawings and samples based on their specific needs and requirements.
What other industrial products does your company supply?
Our company mainly supplies a wide range of industrial products such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more. We are committed to providing high-quality products, preferential prices, and excellent customer service to meet our clients’ needs and expectations.
Spiral gears are a type of gear that is commonly used in machinery applications. They are designed to transmit power between parallel or perpendicular shafts at a right angle. The spiral shape of the gear teeth allows for smoother and more precise operation compared to other types of gears.
When selecting spiral gears for your machinery, it is important to consider factors such as the power requirements of your application, the speed of the gears, and the load capacity. It is also important to consider the material of the gears, as this can affect their durability and lifespan.
At our company, we offer a range of high-quality replacement spiral gears that are designed to meet the needs of various machinery applications. Our replacement parts are carefully crafted to ensure optimal performance and reliability. Whether you need spiral gears for industrial machinery or other applications, we have the parts you need to keep your equipment running smoothly.
Please note that our replacement parts are not original spare parts and are not affiliated with the original manufacturers of the equipment. Our parts are only suitable for after-sales replacement purposes and are not intended to be used as original spare parts. If you require original spare parts, please contact the original factory or supplier to purchase them.
Performance Characteristics of Spiral Gear
Spiral gears possess several performance characteristics that make them highly desirable in various applications. Firstly, they offer high torque transmission capability, enabling them to handle heavy loads efficiently. Secondly, these gears provide smooth and quiet operation, reducing noise and vibration. Thirdly, they exhibit excellent meshing performance, resulting in high efficiency and minimal power loss. Lastly, spiral gears have strong resistance to shock and impact, making them suitable for rugged environments. Each of these characteristics contributes to the overall effectiveness of spiral gears in different industries.
Types and Characteristics of Spiral Gear
Spiral gears come in different types, each with its own unique characteristics. One common type is the straight-tooth spiral gear, which offers a high load capacity and smooth operation. Another type is the helical-tooth spiral gear, known for its exceptional meshing performance and quiet operation. Additionally, the double helical-tooth spiral gear provides improved load distribution and enhanced stability. The choice of spiral gear type depends on specific application requirements, such as load capacity, noise level, and operational environment.
Moreover, the characteristics of spiral gears can be further enhanced by using different materials. Steel spiral gears offer high strength and durability, making them suitable for demanding applications. Aluminum spiral gears, on the other hand, provide lightweight and corrosion resistance, ideal for aerospace and marine applications. Furthermore, plastic spiral gears offer low friction and self-lubrication properties, reducing the need for additional lubrication. The selection of spiral gear material depends on factors such as operating conditions, desired performance, and cost-effectiveness.
Application of Spiral Gear
The versatility of spiral gears is evident in their wide range of applications across various industries. In the automotive transmissions sector, spiral gears play a crucial role in transferring power efficiently and smoothly. In the aerospace industry, these gears are utilized in aircraft engines and landing gear systems for reliable and precise motion control. Industrial machinery heavily relies on spiral gears for power transmission and motion control in manufacturing processes.
Spiral gears also find extensive use in power tools, providing the necessary torque and speed for efficient operation. Additionally, in marine applications, these gears enable propulsion and maneuverability of ships and boats. The ability of spiral gears to excel in these diverse fields reflects their value and importance in various industries, contributing to the overall advancement and efficiency of different sectors.
Future Development Trends and Opportunities
The future of spiral gear products holds promising trends and opportunities. With advancements in technology, there is a growing demand for gears with higher load capacity, improved efficiency, and reduced noise levels. Additionally, as industries strive for more sustainable solutions, there is an increasing focus on designing spiral gears with eco-friendly materials and manufacturing processes.
Moreover, the rise of automation and robotics presents new opportunities for spiral gears in precision motion control systems. These gears can be customized to meet the unique requirements of automated machinery, enabling smooth and accurate operation. Furthermore, the expanding renewable energy sector offers potential applications for spiral gears in wind turbines and solar power systems.
By capitalizing on these development trends and embracing new opportunities, the spiral gear industry can continue to grow and innovate, further enhancing its contribution to various sectors.
Choosing a Suitable Spiral Gear
Selecting the right spiral gear involves considering several crucial aspects. Firstly, the load requirements must be assessed to ensure the gear can handle the intended application’s torque and power demands. Secondly, the gear ratio needs to be determined, taking into account the desired speed and motion requirements. Thirdly, material selection should be based on factors such as strength, durability, and environmental considerations.
Efficiency and backlash are also essential considerations, as gears with higher efficiency and minimal backlash result in smoother and more precise operation. Finally, mounting and space constraints should be evaluated to ensure the selected spiral gear can be properly installed within the available space.
By carefully analyzing these aspects, one can make an informed decision when choosing a suitable spiral gear that meets the specific requirements of the desired application.
Conclusion
In conclusion, spiral gears possess performance characteristics that make them highly effective in various applications. Their diverse types and characteristics provide flexibility and adaptability to different operational needs. The choice of material further enhances their performance, catering to specific industry requirements. The wide-ranging applications of spiral gears reflect their significance in various fields, contributing to the advancement and efficiency of industries.
Looking ahead, the future of spiral gears holds immense potential for further development and innovation. By embracing emerging trends and exploring new opportunities, the industry can continue to evolve and meet the evolving needs of different sectors. Choosing a suitable spiral gear involves a comprehensive evaluation of load requirements, gear ratio, material selection, efficiency, backlash, mounting, and space constraints. By considering these factors, individuals and industries can make informed decisions when selecting spiral gears for their specific applications.
Author: Dream
