China Foundry Prototype Casting SS304/316/CF8 Stainless Steel Drive Gear gear ratio calculator

Solution Description

Standard Information

Surface: Satin/Mirror/PVD/Plating 
Certificate: ISO9001, RoHS, CE , CUPC
OEM/ODM: Obtainable
Delivery Port:HangZhou
Supply Time: 30 to fifty days
Shipping Phrase: EXW,FOB,CIF,CFR
 

Product Specification

Investment decision Casting Elements
Material: Stainless steel, Carbon Steel
Method: Misplaced wax casting
Common:GBT6414-1999
Casting Tolerance: CT6 Common
Bodyweight: .1kg to 100kg
Solution Range: Automotive, aviation, robotic automation, machinery, tools, components, electronics, sanitary ware, pump valves, doorway locks and other stainless metal, carbon metal, alloy metal elements

Tooling created by ourself – We have 2 CNC facilities
Total machining method – We have our very own machining, welding, sharpening, testing workshops
 

material components
Chemical Composition of Content Content

Composition

201 202 304 316 430
C ≤0.fifteen ≤0.fifteen ≤0.08 ≤0.035 ≤0.12
Si ≤1.00 ≤1.00 ≤1.00 ≤1.00 ≤1.00
Mn 5.5-7.5 seven.5-10 ≤2.00 ≤2.00 ≤1.00
P ≤0.06 ≤0.06 ≤0.045 ≤0.045 ≤0.040
S ≤0.03 ≤0.03 ≤0.030 ≤0.030 ≤0.030
Cr 13-15 14-seventeen eighteen-20 16-eighteen sixteen-eighteen
Ni .7-1.one 3.5-4.five 8-ten ten-12  
Mo       2.-3.  
Mechanical Residence Material Merchandise 201 202 304 316
Tensile Strength ≥535 ≥520 ≥520 ≥520
Yield Energy ≥245 ≥205 ≥205 ≥205
Extension ≥30% ≥30% ≥35% ≥35%
Hardness (HV) <105 <100 <90 <90

Advantange

  1. With our possess stainless steel expenditure casting manufacturing lines and machining strains, give you 1 end services.
  2. With CNC(CNC Middle),we make the tooling by ourselves.Make you easiler.
  3. With 50000 sq. CZPT workshop positioned in HangZhou metropolis, in close proximity to HangZhou port, transportation is convenient.
  4. Use Germany Spectrometer and Salty Spray to take a look at the raw content.
  5. We have fifteen engineers with sturdy potential in layout and develop new products.
  6. With ISO 9001:2015, ISO 14001 and OHSAS 18001 system.
  7. With ERP system,We can give you the production and shipping data at the first time. Also if any quality problem,We can supply it and give you the resolution really rapidly.
  8. Quickly reply inside twelve hours.

Packing & Shipping

Business Introduction
ABL was launched in 2008 by Kate Liang, started from a 400 sq. CZPT workshop.
In 2009, Supported by buyers and suppliers, CZPT moved to a 4000 square meter workshop and broaden our organization all more than the entire world.
In 2012, We have marketed our products to a lot more than 200 international locations, and our manufacturer existed
in more than 50 nations in the world.
In 2013, We have handed CUPC,NSF,CE and ROHS cetificate,beginning entered into the European and American marketplaces.
In 2014, with quickly growth, ABL moved to a 50000 sq. CZPT manufacturing unit. We have our personal stainless metal expenditure casting generation lines and also completed machining equipments.
In 2015, We established up our administration group. We have cooperated with some unversities and acquiring greater. At the identical time, we are also Alibaba coaching center.
From 2016 to 2017, CZPT handed ISO 9001:2015, ISO14001, OHSAS18001 certificate. we have already cooperated with some leading five hundred enterprises.
2018, CZPT emphasis far more on the Lean Production and preparing for the following 5 several years.
2019, We are likely to develop a screening center and obtain the greater income purpose.

Production Method

Actions Time
Tooling Creating CNC Middle 7 times

Casting Process

Wax Injection two times
Sand Shell Molding 5 times
Dewaxing one times
Pouring 1 days
Chopping 1 times
Grinding 1 days
Cleansing one times

Machining Procedure

CNC two days
Drilling & Tapping 2 times
Welding two times
Stamping 1 times
Sharpening 5 days
Assembling Ultrasonic Washing one times
H2o Screening one times
Assembling two days
Remark: The generation time base on normal quantity and procedure

Our mission
To modify the world’s see about Chinese product.
To be the chief in precision casting industry
Our dream

  1. To acquire Earn-win achievement with all of our customers and provides
  2. To be an intercontinental renowned brand.
  3. To be a a single-hundred-year firm

Following-product sales Support

  1. Reply you quickly in 12 hrs.
  2. Have somebody to comply with up all your inquiry and order.
  3. We will offer you content good quality and rates to you.

FAQ

  1. Exactly where is your manufacturing facility?

Our factory found in HangZhou Town, ZheJiang Province. Factory 50000 sq. CZPT with 265 workers.
 

  1. What is your payment term?

We do T/T, thirty% deposit, harmony just before supply. We can also acknowledge L/C.
 

  1. What is the generation time?

Casting part need 20 to thirty times.
Balustrade and handrail add-ons require twenty five to 35 days.
Faucet and shower require 40 to 60 times.
 

  1. Is that possible to go to the manufacturing unit?

Certain, we sincerely welcome you to visit our factory, we can also pick you from the lodge.


/ kg
|
100 kg

(Min. Order)

###

Casting Method: Thermal Gravity Casting
Process: Lost Wax Casting
Molding Technics: Gravity Casting
Application: Hardware
Material: Stainless Steel
Surface Preparation: Sand Blast

###

Customization:
Available

|


###

material components
Chemical Composition of Material Material

Composition

201 202 304 316 430
C ≤0.15 ≤0.15 ≤0.08 ≤0.035 ≤0.12
Si ≤1.00 ≤1.00 ≤1.00 ≤1.00 ≤1.00
Mn 5.5-7.5 7.5-10 ≤2.00 ≤2.00 ≤1.00
P ≤0.06 ≤0.06 ≤0.045 ≤0.045 ≤0.040
S ≤0.03 ≤0.03 ≤0.030 ≤0.030 ≤0.030
Cr 13-15 14-17 18-20 16-18 16-18
Ni 0.7-1.1 3.5-4.5 8-10 10-12  
Mo       2.0-3.0  
Mechanical Property Material Item 201 202 304 316
Tensile Strength ≥535 ≥520 ≥520 ≥520
Yield Strength ≥245 ≥205 ≥205 ≥205
Extension ≥30% ≥30% ≥35% ≥35%
Hardness (HV) <105 <100 <90 <90

###

Steps Time
Tooling Making CNC Center 7 days

Casting Process

Wax Injection 2 days
Sand Shell Molding 5 days
Dewaxing 1 days
Pouring 1 days
Cutting 1 days
Grinding 1 days
Cleaning 1 days

Machining Process

CNC 2 days
Drilling & Tapping 2 days
Welding 2 days
Stamping 1 days
Polishing 5 days
Assembling Ultrasonic Washing 1 days
Water Testing 1 days
Assembling 2 days
Remark: The production time base on standard quantity and process

/ kg
|
100 kg

(Min. Order)

###

Casting Method: Thermal Gravity Casting
Process: Lost Wax Casting
Molding Technics: Gravity Casting
Application: Hardware
Material: Stainless Steel
Surface Preparation: Sand Blast

###

Customization:
Available

|


###

material components
Chemical Composition of Material Material

Composition

201 202 304 316 430
C ≤0.15 ≤0.15 ≤0.08 ≤0.035 ≤0.12
Si ≤1.00 ≤1.00 ≤1.00 ≤1.00 ≤1.00
Mn 5.5-7.5 7.5-10 ≤2.00 ≤2.00 ≤1.00
P ≤0.06 ≤0.06 ≤0.045 ≤0.045 ≤0.040
S ≤0.03 ≤0.03 ≤0.030 ≤0.030 ≤0.030
Cr 13-15 14-17 18-20 16-18 16-18
Ni 0.7-1.1 3.5-4.5 8-10 10-12  
Mo       2.0-3.0  
Mechanical Property Material Item 201 202 304 316
Tensile Strength ≥535 ≥520 ≥520 ≥520
Yield Strength ≥245 ≥205 ≥205 ≥205
Extension ≥30% ≥30% ≥35% ≥35%
Hardness (HV) <105 <100 <90 <90

###

Steps Time
Tooling Making CNC Center 7 days

Casting Process

Wax Injection 2 days
Sand Shell Molding 5 days
Dewaxing 1 days
Pouring 1 days
Cutting 1 days
Grinding 1 days
Cleaning 1 days

Machining Process

CNC 2 days
Drilling & Tapping 2 days
Welding 2 days
Stamping 1 days
Polishing 5 days
Assembling Ultrasonic Washing 1 days
Water Testing 1 days
Assembling 2 days
Remark: The production time base on standard quantity and process

Helical, Straight-Cut, and Spiral-Bevel Gears

If you are planning to use bevel gears in your machine, you need to understand the differences between Helical, Straight-cut, and Spiral bevel gears. This article will introduce you to these gears, as well as their applications. The article will also discuss the benefits and disadvantages of each type of bevel gear. Once you know the differences, you can choose the right gear for your machine. It is easy to learn about spiral bevel gears.
gear

Spiral bevel gear

Spiral bevel gears play a critical role in the aeronautical transmission system. Their failure can cause devastating accidents. Therefore, accurate detection and fault analysis are necessary for maximizing gear system efficiency. This article will discuss the role of computer aided tooth contact analysis in fault detection and meshing pinion position errors. You can use this method to detect problems in spiral bevel gears. Further, you will learn about its application in other transmission systems.
Spiral bevel gears are designed to mesh the gear teeth more slowly and appropriately. Compared to straight bevel gears, spiral bevel gears are less expensive to manufacture with CNC machining. Spiral bevel gears have a wide range of applications and can even be used to reduce the size of drive shafts and bearings. There are many advantages to spiral bevel gears, but most of them are low-cost.
This type of bevel gear has three basic elements: the pinion-gear pair, the load machine, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the system. Spiral bevel gears are ideal for applications requiring tight backlash monitoring and high-speed operations. CZPT precision machining and adjustable locknuts reduce backlash and allow for precise adjustments. This reduces maintenance and maximizes drive lifespan.
Spiral bevel gears are useful for both high-speed and low-speed applications. High-speed applications require spiral bevel gears for maximum efficiency and speed. They are also ideal for high-speed and high torque, as they can reduce rpm without affecting the vehicle’s speed. They are also great for transferring power between two shafts. Spiral bevel gears are widely used in automotive gears, construction equipment, and a variety of industrial applications.

Hypoid bevel gear

The Hypoid bevel gear is similar to the spiral bevel gear but differs in the shape of the teeth and pinion. The smallest ratio would result in the lowest gear reduction. A Hypoid bevel gear is very durable and efficient. It can be used in confined spaces and weighs less than an equivalent cylindrical gear. It is also a popular choice for high-torque applications. The Hypoid bevel gear is a good choice for applications requiring a high level of speed and torque.
The Hypoid bevel gear has multiple teeth that mesh with each other at the same time. Because of this, the gear transmits torque with very little noise. This allows it to transfer a higher torque with less noise. However, it must be noted that a Hypoid bevel gear is usually more expensive than a spiral bevel gear. The cost of a Hypoid bevel gear is higher, but its benefits make it a popular choice for some applications.
A Hypoid bevel gear can be made of several types. They may differ in the number of teeth and their spiral angles. In general, the smaller hypoid gear has a larger pinion than its counterpart. This means that the hypoid gear is more efficient and stronger than its bevel cousin. It can even be nearly silent if it is well lubricated. Once you’ve made the decision to get a Hypoid bevel gear, be sure to read up on its benefits.
Another common application for a Hypoid bevel gear is in automobiles. These gears are commonly used in the differential in automobiles and trucks. The torque transfer characteristics of the Hypoid gear system make it an excellent choice for many applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and efficiency. While some people may argue that a spiral bevel gear set is better, this is not an ideal solution for most automobile assemblies.
gear

Helical bevel gear

Compared to helical worm gears, helical bevel gears have a small, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel gear is comparable to that of a worm gear. The gear box of a helical bevel gear unit can be as small as 1.6 inches, or as large as eight cubic feet.
The main characteristic of helical bevel gears is that the teeth on the driver gear are twisted to the left and the helical arc gears have a similar design. In addition to the backlash, the teeth of bevel gears are twisted in a clockwise and counterclockwise direction, depending on the number of helical bevels in the bevel. It is important to note that the tooth contact of a helical bevel gear will be reduced by about ten to twenty percent if there is no offset between the two gears.
In order to create a helical bevel gear, you need to first define the gear and shaft geometry. Once the geometry has been defined, you can proceed to add bosses and perforations. Then, specify the X-Y plane for both the gear and the shaft. Then, the cross section of the gear will be the basis for the solid created after revolution around the X-axis. This way, you can make sure that your gear will be compatible with the pinion.
The development of CNC machines and additive manufacturing processes has greatly simplified the manufacturing process for helical bevel gears. Today, it is possible to design an unlimited number of bevel gear geometry using high-tech machinery. By utilizing the kinematics of a CNC machine center, you can create an unlimited number of gears with the perfect geometry. In the process, you can make both helical bevel gears and spiral bevel gears.

Straight-cut bevel gear

A straight-cut bevel gear is the easiest to manufacture. The first method of manufacturing a straight bevel gear was to use a planer with an indexing head. Later, more efficient methods of manufacturing straight bevel gears were introduced, such as the Revacycle system and the Coniflex system. The latter method is used by CZPT. Here are some of the main benefits of using a straight-cut bevel gear.
A straight-cut bevel gear is defined by its teeth that intersect at the axis of the gear when extended. Straight-cut bevel gears are usually tapered in thickness, with the outer part being larger than the inner portion. Straight-cut bevel gears exhibit instantaneous lines of contact, and are best suited for low-speed, static-load applications. A common application for straight-cut bevel gears is in the differential systems of automobiles.
After being machined, straight-cut bevel gears undergo heat treatment. Case carburizing produces gears with surfaces of 60-63 Rc. Using this method, the pinion is 3 Rc harder than the gear to equalize wear. Flare hardening, flame hardening, and induction hardening methods are rarely used. Finish machining includes turning the outer and inner diameters and special machining processes.
The teeth of a straight-cut bevel gear experience impact and shock loading. Because the teeth of both gears come into contact abruptly, this leads to excessive noise and vibration. The latter limits the speed and power transmission capacity of the gear. On the other hand, a spiral-cut bevel gear experiences gradual but less-destructive loading. It can be used for high-speed applications, but it should be noted that a spiral-cut bevel gear is more complicated to manufacture.
gear

Spur-cut bevel gear

CZPT stocks bevel gears in spiral and straight tooth configurations, in a range of ratios from 1.5 to five. They are also highly remachinable except for the teeth. Spiral bevel gears have a low helix angle and excellent precision properties. CZPT stock bevel gears are manufactured using state-of-the-art technologies and know-how. Compared with spur-cut gears, these have a longer life span.
To determine the strength and durability of a spur-cut bevel gear, you can calculate its MA (mechanical advantage), surface durability (SD), and tooth number (Nb). These values will vary depending on the design and application environment. You can consult the corresponding guides, white papers, and technical specifications to find the best gear for your needs. In addition, CZPT offers a Supplier Discovery Platform that allows you to discover more than 500,000 suppliers.
Another type of spur gear is the double helical gear. It has both left-hand and right-hand helical teeth. This design balances thrust forces and provides extra gear shear area. Helical gears, on the other hand, feature spiral-cut teeth. While both types of gears may generate significant noise and vibration, helical gears are more efficient for high-speed applications. Spur-cut bevel gears may also cause similar effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the teeth below the pitch circle. This diameter is the key to determining the center distance between two spur gears. The radius of each pitch circle is equal to the entire depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.

China Foundry Prototype Casting SS304/316/CF8 Stainless Steel Drive Gear     gear ratio calculatorChina Foundry Prototype Casting SS304/316/CF8 Stainless Steel Drive Gear     gear ratio calculator
editor by CX 2023-03-30